Efficiency measurements
of air compressors
Monitoring the energy efficiency of air compressors is particularly important, as compressed air is the most expensive medium in industry. Targeted investments, even on a small scale, can lead to significant savings.
What is the purpose and scope?
Measurements carried out by DB Energy focus on:
- Analysis of compressor operating parameters – pressure, flow, energy consumption.
- Identification of energy losses in the compressed air system, such as leaks or excessive pressure drops.
- Assessment of the overall system energy efficiency, including dryers, buffer tanks and compressed air networks.
We collect real-time data on pressure, flow, leakage and energy consumption, which enables a comprehensive diagnosis of air compressors.
Who is it for?
Air compressor efficiency measurements are dedicated to industrial plants where compressed air plays a key role
in production processes.
Statistically, the highest consumption of compressed air occurs in industries such as:
- mining,
- cement,
- automotive,
- chemical,
- building materials.
Measurement methods and advanced technologies
We employ state-of-the-art technologies in our measurements, allowing for a thorough evaluation of performance:
Compressed air flow meters
They enable precise tracking of air consumption in different parts of the system
Electricity consumption
analyzers
They determine compressors’ operating costs
Thermography and
ultrasonic sensors
They help detect leaks and insulation issues
Online
monitoring
It enables continuous tracking of system parameters and quick response to irregularities
We offer a proprietary solution for monitoring and measurements - DiagSYS
Learn moreExpertise of the highly experienced engineering team
Compressed air systems are among the most energy-intensive components of industrial plants..
With extensive experience in system diagnostics, DB Energy’s specialized engineers can effectively identify improvement opportunities and provide tailored solutions.
Importance of accurate data collection and analysis
Accurate data is the foundation of compressed air system optimization. Without it, identifying the main loss area and developing an effective strategy for their elimination becomes challenging.
We use advanced measurement systems and ensure the quality of the collected information.
Why efficiency measurements
of air compressors are essential?
Compressed air systems are essential, but inefficient operation can lead to significant costs.
With the support of our experts, you will gain full control over energy consumption and process optimization, which will translate into tangible savings and increased competitiveness of your company.
Benefits for your facility
Operating costs
reduction
Better system management allows energy consumption to be reduced by up to 30%. And we demonstrate how to achieve substantial savings with minimal effort.
Operating parameters
improvement
Correctly designed and controlled compressed air generation and distribution systems support reliable machinery operation. Our team detects issues and identifies areas for potential modernizations.
Carbon footprint
reduction
System optimization reduces CO2 emissions and supports environmental protection.
Ready to work together? Let’s talk!
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